Exhibitors

These are the systems which were designed for the purpose of conveying the chips comes out from production process and seperating cutting oil/coolant from the chips. Hinged belt conveyors can be produced with tank and without tank in order to send cutting oil/coolant back to the system. In our standard production we use four type of chain pitch 31.75 , 38.10 , 50.80 , 63.50. Chain pitch is decided per to amount of chip will be conveyed and width & length of conveyor.Motor and gear box are selected according to amount of chips will be conveyed per hour. Recycling of cooling fluids are taken into account in this selection. Control of the conveyor can be done by a panel, and also it can be done by CNC control unit of machine tool by making a socket connection as well. Chip conveyors can be produced with hinged belt or scraping, depending on the type of chips to be transported. Hinged belt conveyors are used to discharge spiral chips larger than 30 mm, while broken/powder chips smaller than 30 mm are discharged with scraper conveyors.

Magnetic conveyors are used to carry dust, crumbed iron chips, and other metal particles. There is no damage risk of pallet and particularly the product carried since the magnetic carriers has no contact product and chips. The production cost of these type of conveyors is the highest due to the neodymium magnet mounted on the pallets. Conveyor can be controlled from the control unit on top of the body of the unit or can be mounted on the CNC bench with socket connection. Magnetic conveyors can be produced according to desired angle, size and chip carrying capacity. These conveyors are durable and long-lasting and do not require frequent and complicated maintenance.

Chip carts are braked and tilting wheeled carts which are used for collecting chips which come from chip conveyors. It can be easily moved under conveyors and emptied to chip storage with its special design. There is a drain valve at the bottom for cooling / coolant that can accumulate inside the car. Sarıgöl s standard is produced as 0,15 0,3 0,6 0,9 m3 capacities. It can be manufactured in different sizes and capacities.

Chip silos are used to store high capacity chips which come from line conveyors and to transfer chips to trucks when required. Door system is hydraulic. There is no maintenance cost. They are durable and can be manufactured according to desired capacity and size. They play a significant role to remove the waste created by the scrap unit of the plants. Moreover, effluvia spread to environment does not happen.

Drum filter unit ensures problem-free conveying dusty chips and crumb chips with its special designed drag conveyor system. Filtered drum filters coolant around 50 microns and makse it possible for reuse in the system. Coolant comes from amchining center is poured into dirty water reservoir of the drum filter and dusty and crumb chips are deposited to bottom in this reservoir and then transmitted to chips reservoir by scraping method. Thus, chips are seperated from liquid by scraping method. Remaining liquid is cleaned up by passing through 50 micron metal filter in the drum system and transmitted to the clean water tank from the drum. Coolant is returned back to the system from this tank. It is also possible to add cooling unit to the clean-coolant tank if requested. The metal filter is cleaned up periodically with pressure by internal washing system. This process is repeated continuously. The biggest advantage of the drum filter unit is there is no additional expense, such as paper filter, since the drum filter is made of metal. This filter is long lasting and doesn t need to be replaced for a long time. In addition, it doesn t generate any environmental pollution due to lack of use of a paper filter.

This device is used to load chips which come out from machine tools to available containers or silos by chip carts. Chip loading and discharging elevators are the fastest method to transfer production chips into scrap. It allows to pour chips from chip carts into conveyor , silos or containers without using forklift or crane. Thus, this process is done quickly and most safely in terms of job security. Chip carts should be at certain standards for productive use of the elevator. If the maintenance performed regularly, elevators are long lasting and problem free.

Seperator is designed to be uses for, machining centers, machine tools and grinding machines where clean coolant is needed; honing centers; and pumping stations which allow particles at micron level. Dirty liquid is cleaned by means of the paper filter when it first reach to the seperator. When the pores of the paper filter are clogged due to contact with dirty liquid, water level rises and the paper roll is pushed forward by automatic switch and it renews the paper filter where the dirty liquid come to. This process is repeated continuously. In addition, filtered coolant is collected by means of a tank. Capacity of tank is selected depending on the flow rate of coolant. Then filtered coolant is pumped directly to the system or to intended zone by way of circulation pump. Paper filter should be replaced when the unit run out of paper.

Central filtration systems enable the filtration and recycling of multiple processing center refrigerant liquids in a single place at the production plants that manufacture machining. High capacity The filtration machine can be produced in the desired capacity by calculating according to the total need. More than one pump can be used. In this way, liquid filtration is provided in large capacities. Less space coverage Since the individual systems are produced separately for each machining center, they serve only that machine. This leads to the loss of an area beside each machining center. In central filtration, however, all liquids are collected and filtered by means of a machine lifting unit. This gives you the chance to gain a very serious field of production. Low cost Manipulation of filtration from one location helps to reduce operation costs. The coolant is automatically added when it is deflated, cooling is still provided from a single center. Also, since the paper change is made from a single point, this expense is greatly reduced. In addition, because electricity consumption is still provided in one spot, very serious savings are made. Easier management of the system Central filtration makes management much easier as it collects the system into a single point. It is easy to care for the machine, change paper, make fat from a point of need.

he woolly and long chips with coolant content, which have to be crushed are fed with a conveyor or chip cart dumper into the infeed hopper of the chip crusher. A rotating knife head with hardened crushing tools moves the complete chip ball against the hardened tearing blocks fixed on the crushing hopper. The precrushed chips fall downwards into the crushing mill, where they are crushed to a minimum size. Mistakenly initated tramp metals such as bar ends and tools canbe ejected. Even tough chips can be crushed with this chip crusher. The chip crusher can be extended e.g. with an automatic diverter chute, with special material for life extension or with an electro-magnetic locked inspection cover on the infeed hopper.

Coolant containing chips are falling over the infeed hopper into the rotating drum of the Paramax parabolic centrifuge. The centrifugal force presses the chips against the drum wall and they move upwards onto the slot sieve. At this point the coolant is separated from the chips The next infeed chips are pushing them over the edge of the drum and these are leaving the centrifuge downwards into a chip cart or discharge conveyor. The centrifuged liquid can be returned for further treatment into the machine-tool or can be pumped back into a coolant-cleaning system.